Maintenance & Reliability
Maintenance strategies built on risk and reliability engineering — not on habit — so every maintenance hour and dollar buys measurable uptime.
Most maintenance programs grow by accretion: OEM recommendations, past failures, and habit. The result is over-maintenance of benign equipment and under-protection of the items that actually stop production. BeamsConsult rebuilds your maintenance strategy from criticality and failure behavior upward.
We apply Reliability Centered Maintenance (RCM) and FMECA rigorously but pragmatically — streamlined analyses for balance-of-plant, full studies for critical systems — and we finish the job by loading the resulting plans into your CMMS so the strategy actually runs.
What We Deliver
- Equipment criticality analysis and asset hierarchy build (ISO 14224-aligned)
- RCM and FMECA studies — full and streamlined templates
- Maintenance strategy and task plan development (PM/PdM/CBM mix)
- Spare parts criticality analysis and stock optimization
- CMMS master data build and maintenance plan loading (SAP PM, Maximo)
- Bad actor elimination and defect elimination programs
- Reliability KPIs, dashboards and maintenance backlog management
Our Approach
- Criticality firstRank equipment by consequence of failure — safety, environment, production, cost — to focus analysis effort.
- Analyze failure behaviorFMECA/RCM on critical systems; template-based strategies for the rest.
- Define the strategySelect tasks and intervals that address dominant failure modes at optimal cost.
- Embed and sustainLoad plans into the CMMS, train planners, and set the KPIs that keep the program honest.